Megger Group Limited
Megger Group Limited is a company that manufactures electronic test equipment and measuring instruments for electrical power applications.
The company is known for their original electrical insulation testers, and supply products related to the following areas: cable fault locating, earth/ground testing, low resistance measuring, power quality, electrical wiring, insulation testers, multimeters, portable appliance testers, clamp-on meters, current transformers, etc.
The company logo depicts the word Megger with red capital "M" and the remaining letters in black, all on white background.
History
Over the years there were several companies whose names were associated or assimilated into Megger.Evershed & Vignoles
Sydney Evershed and Ernest Vignoles bought the instrument section of Goolden and Trotter and founded Evershed & Vignoles Limited on 5 February 1895. However, it is likely that the origins of Megger can be traced back to 1889. The company was based at Acton Lane Works, Chiswick, London, England where it moved from Westbourne Park in 1903.Sydney Evershed applied for several patents for various electric devices.
One of them was a "hand dynamo", which allowed generation of voltages high enough to measure resistance in the megohm range and thus construction of a first portable insulation tester. The MEGaohm metER was then named as Megger and the word became a trademark name registered on 25 May 1903.
The invention became a popular method of insulation testing and by the 1920s it was "well-known" by other engineers.
Due to electromagnetic interference the first Megger insulation testers were built as two separate boxes – one for voltage generation and one for measurement. They were later integrated into a single device in a Bakelite case and special foldable handle for driving the dynamo. The most popular was the so-called "Wee Megger", but there were larger devices like the "Major Megger", "Meg" or "Megger insulation tester", which could generate up to 2500 V and measure resistance up to 20,000 megohms.
In the 1920s the company employed approximately 500 people. The number rose to 1000 during the Second World War to reach its peak of 1870 in 1967.
In 1965 Evershed & Vignoles Ltd. Became a part of the George Kent Group.
H.W. Sullivan Ltd
The company was producing precision laboratory equipment. H.W. Sullivan Ltd was incorporated into Megger in 2002.AVO
The invention of the first multimeter is attributed Donald Macadie who was the manager of the Post Office Telephone Factory in Holloway, North London. He was granted Patent GB 200977 on 26 July 1923. It has often been stated that Mr. MacAdie devised the Avometer because he became dissatisfied with having to carry many separate instruments required for the maintenance of the telecommunication circuits.This story may be based on a paper "The History of the Avometer" by PR P Hawes. However the accuracy of the story may be questioned because it is unlikely that a senior Post Office Engineering manager would have been carrying around his own instruments. Macadie invented a first instrument, which could measure Amps, Volts and Ohms, so the multifunctional meter was then named as AVO.The Automatic Coil Winder and Electrical Equipment Company was formed in 1922, principally by R H Rawlings, to exploit both the Avometer patent and that for an automatic coil winder also designed by MacAdie. The first AVO was put on sale in 1923, and although it was initially a DC-only instrument many of its features remained almost unaltered right through to the last Model 8.
ACWEECO later became known as AVO Limited and manufactured instruments with the AVO trademark.
Instruments derived from the original AVO multimeter were manufactured continuously from 1923 until the final model was made in October 2008. Its production was terminated only due to increasing problems with obtaining some mechanical parts for the movement. The AVO Model 8, a 20,000 ohm per volt universal instrument, was introduced in 1951 and versions of this model were extensively used, especially in British industry, education and research, for 57 years without major modifications to the functions it provided.
With the intention of promoting export sales, Avo produced several other types of multimeter, which might be considered more modern in design than their traditional types but considered the British market more conservative and, initially at least, these instruments were not offered on the home market. The Model EA113 was an excellent electronic multimeter, sold in the UK and abroad, in the same style as the Model 14 to 21 range.
Avometer model numbers were first used by the company from 1936 and were used to distinguish designs with different ranges and functionality. Several "Models" were in production contemporaneously. Some designs were produced especially for specific industries and at the request of large companies, the British armed forces and later NATO.
The company also designed and made other electronic instruments such as signal generators, valve testers and valve characteristic meters and specialist equipment for radio servicing. Many of these were intended for both military and commercial use and were made to a very high standard.
AVO Training Institute
In 1963 Multi-Amp and AVO created Multi-Amp Institute. In 2004 the Institute became AVO Training Institute, Inc. with the headquarters in Dallas, Texas. AVO Training Institute was established for providing training in electrical engineering, particularly regarding safety, maintenance and testing of electrical equipment, also by using instruments from competitive manufacturers.In 1996 the Institute was certified with ISO 9001 and so far over 230,000 electrical maintenance and testing technicians and engineers from around the world have attended training courses.
The Institute has a Technical Resource Center – an online store offering books, standards, training materials, Personal Protective Equipment, and tools.
The actual training can be organised in different sites around the world, for example at the Megger facility in Paris.
The AVO Electrical Engineering Division was created in 2002 and it specialises in power system studies, specifically arc flash hazard analysis.
Thorn Electronics/EMI
In 1970, along with other members of the George Kent Group the company was acquired by Thorn Electrical Industries founded in 1936.The company was taken over by Thorn EMI in 1967, which at the same time also bought AVO Limited.
In 1987 the name of the company was for the first time changed to Megger Instruments Limited.
Present times
Megger
Megger Instruments Limited was based at AVO's Dover site, in Archcliffe Road, Dover, CT17 9EN, Kent, England, which is also the present location of the UK branch of the company.In 1991, due to the popularity of the AVO products the company changed the name to AVO Megger Instruments Limited. In 2000 the company became known as AVO International Holdings Limited and in 2002 as AVO International Limited.
Finally the whole Megger group changed its name to Megger Group Limited in 2002, as it is known today.
The Dover site employs around 230 people.
In total Megger Group Limited employs around 1500 people worldwide.
In recognition of the ground breaking inventions, which made it possible to build the Megger group, the main meeting rooms at the Dover site are named after Evershed and Macadie.
Biddle
For many years, the James G. Biddle Company in Pennsylvania, was the United States importer of Megger products, as well as a manufacturer of equipment under their own name. In 1989, using concepts introduced by Commonwealth Edison Company of Chicago, Biddle started development of a range of equipment to test the integrity of large battery systems, which led to the BITE line of products.In 1991 Biddle, Megger and MultiAmp joined together to form AVO International. The use of the Biddle trademark was retained for many of products still available today. Biddle was one of the first companies to provide commercial cable fault locators.
States
Megger Group Ltd. owns the US site in Dallas, Texas. They manufacture terminal blocks and test switches under the trademark States.PowerDB
PowerDB was acquired in autumn 2005. They provide "acceptance and maintenance test data management software" which is compatible with many Megger products.Programma
Programma Electric AB was a Swedish electrical test and measurement equipment manufacturer founded in 1976.It provided products including: circuit breaker analysers, battery load testers, primary injection testers, vacuum interrupter testers, microhmmeters and protective relay test instruments. The production plant facility was located in Täby, Sweden.
In March 2001 Programma was sold to GE Energy and joined Megger Group Ltd. in June 2007
as Megger Sweden AB. The company was relocated in April 2013 from Täby to Danderyd.
Pax Diagnostics
In October 2008 Megger Group Ltd. acquired Pax Diagnostics in Sweden. Pax manufactures transformer testing and insulation diagnostics equipment. Pax Diagnostics was founded in 2004 by former employees of Programma Electric, and it is also based in Täby.SebaKMT
In July 2012 Megger acquired SebaKMT specialising in power cable fault location and testing, and pipe leakage detection.SebaKMT has main development and manufacturing sites in Germany and the USA. This acquisition meant substantial increase of Megger's turnover. As a result, the Group's position on the market of test equipment for the electrical power sector increased significantly.
SebaKMT developed and introduced the arc-reflection method for testing electrical faults in cables.
Baker Instrument
The business was acquired by Megger from the SKF Group on 19 August 2018. The UK test equipment manufacturer Megger Group has entered into agreement with SKF to purchase its Baker Instrument business which makes equipment for testing and diagnosing electric motors and other rotating machines. The terms of the deal of have not been disclosed.SKF acquired Baker for $14m in 2007. At that time, the Colorado-based business employed 62 people and had annual sales of around $11m. SKF said that the move into motor diagnostics was important to its energy efficiency business, and was in line with its move to support its customers sustainability efforts.
But now SKF is selling off operations that it does not regard as being core to its business.
Megger's CEO Jim Fairbairn, says: “We are excited to acquire a recognised industry leader with equipment and online testing capability that will complement Megger’s product range. We look forward to working with the Baker team to drive continued growth and innovation.”
Confusingly, several months after the reported purchase, SKF was still claiming some ownership of the Baker Instrument brand according to the SKF website:
By end of 2019 this issue was resolved, showing agility dealing with the larger organization the company was purchased from.
Many reports circulated on social media in late 2019 and early 2020 about aged Baker surge testers that were sent by their owners to the factory service center for what appeared to be minor repairs.
Upon evaluation by factory management such tester's are readily condemned, typically citing lack of spare parts.
An offer of trade in value, and a certificate of destruction provided. Immediately thereafter a phone conversation with an aggressive salesman is a commonly reported scenario.
Intellectual property
Trademarks
The first trademark of the company, the name Megger was registered in 1903 and it remains the intellectual property of the Megger Ltd.Most of the names and trademarks of the acquired companies are now owned by Megger Group Ltd. Apart from "Megger" itself, the best known ones are: AVO, Biddle, Biddle AVO, Biddle Megger, States, PowerDB, and recently Programma and Pax Diagnostics.
However, some of the names of the products are also protected: Megger, AVO, DLRO, MFT, MIT, MPRT, etc.
The Group publishes a copyrighted but distributed for free quarterly magazine titled "Electrical tester" aimed at electrical engineers who might use products from the Megger range.
Patents
It is difficult to assess the actual number of patents, because some of them were obtained before acquired companies joined Megger Group. The original Megger insulation tester patent is over 100 years old.On 25 May 2003 Megger Group celebrated a century of innovation.
The table shows a timeline of some typical devices introduced by Megger Group companies. In recent years the company has also paid more attention to the ergonomics and design of their products.
MTDR1
| Year | Device |
| 1889 | Portable insulation tester |
| 1908 | Low resistance Ohmmeter |
| 1923 | Multimeter with Amps, Volts and Ohms |
| 1928 | Multistation watt-hour meter test board |
| 1942 | Resistive load box |
| 1950 | Cable fault locator |
| 1951 | Protective relay test set |
| 1953 | Partial discharge detection system |
| 1968 | Portable digital multimeter |
| 1979 | Digital line earth loop impedance tester |
| 1985 | Microprocessor-based high current test set |
| 1989 | Battery impedance test equipment |
| 1990 | Automatic 10kV insulation power factor test set |
| 1990 | Microprocessor-based protective relay test set |
| 1994 | DSP-driven watthour meter test set |
| 1996 | Windows-based Testing Software Program |
| 1999 | Time-domain reflectometer with TX Null technology |
| 2000 | Micro-weight Low Resistance Ohmmeter |
| 2003 | High power Relay test set with user features |
| 2003 | Multi-function tester with ergonomic design |
| 2005 | Noise immune 10kV insulation tester |
| 2007 | Loop impedance in an RCCB electrical test circuit tester |
| 2009 | Three-phase transformer turns ratio test sets |
| 2010 | Transformer ohmmeter |
| 2010 | Cable fault location system |
| 2011 | Automatic 12kV insulation power/dissipation factor test set |
Awards
In 2011 Megger's MFT1700 Multifunction Tester won the "Innovative Test & Measurement Product of the Year", at the Electrical Industry Awards. Three other products were also nominated: hand-held micro-ohmmeter MOM2, professional portable appliance tester PAT400, and digital earth clamps DET14C / DET24C.Megger also won in earlier editions, for instance in 2007 these were: multifunction tester MFT 1553 and portable cable fault location PFL40.
In 2012 Megger won an award for its TDR1000/3 time-domain reflectometer.
Products
Manufacturing
Megger Group has manufacturing sites and sales centres in several countries worldwide. The main production sites are in: Dover, Dallas, Valley Forge and Danderyd.Certificates of Conformity are supplied with most instruments. Depending on product and site the metrology can be traceable to:
- ANSI/NCSL Z540-1
- Nuclear 10CFR Appendix B PART 21
- NIST
- MIL STD 45662-A
- ISO 10012
- ISO 17025
- National Physical Laboratory
All manufacturing sites have ISO 9001:2000 and Dover and Danderyd sites are certified to ISO 14001.
Sales and technical support
The Group has over 1000 distribution points in 132 countries. 85% of sales are made via the distribution network. There are sales centres in several countries and products are also sold via specialised distributors including RS Components and more recently Test Equipment Connection Corporation.There are total of 15 sales and technical support offices in the US, Canada, Dover, Paris, Mumbai, Sydney, and Bahrain.
Types of products
Megger produces over 1000 products in around 25 groups:- Battery test equipment
- Cable fault locating equipment
- Circuit breaker testers
- Data communication testers
- Fiber optic testers
- Ground resistance testers
- Insulation power factor testers
- Insulation resistance testers
- Line testing equipment
- Low resistance ohmmeters
- Motor and phase rotation testers
- Multimeters
- Oil testers
- Partial discharge test equipment
- Portable appliance and tool testers
- Power quality instruments
- Recloser test equipment
- Relay testers
- T1 network testers
- Tachometers and speed measurement instruments
- Time domain reflectometry testers
- Transmission impairment testers
- Watt-hour meter tester
- States terminal block and test switches
- Professional hands-on technical and safety training programs
Research
In the UK, Megger regularly sponsors first year projects at the University of Kent,as well as collaborating with other universities.
Charity
Megger donated 5% of its Chinese sales revenue to the local Red Cross after the 2008 Sichuan earthquake. This was also preceded with 15% reduction on all their equipment sold in China immediately after the earthquake.Over $9,000 of electrical testing equipment has been donated to Mesalands Community College's North American Wind Research and Training Center.