Never intended for actual spaceflight, the MPTA consisted of the internal structure of a Space Shuttle orbiter aft-fuselage, a truss structure that simulated the basic structure and shape of an orbiter mid-fuselage and a complete Space Shuttle Main Engine assembly, including all main propulsion system plumbing and the associated electrical systems. Later, the very different STA was converted into a flightworthy orbiter, re-designated OV-099, and christened Challenger. Rockwell and NASA thus retroactively re-designated the MPTA as MPTA-098, though it was never christened with a name.
History
On June 24, 1977, MPTA-098 was delivered by Rockwell International to the National Space Technology Laboratory, in Hancock County, Mississippi, where it was mated with the Main Propulsion Test Article External Tank, mounted in a launch orientation and used for static engine tests. On July 2, 1979, MPTA-098 suffered major structural damage due to a fractured fuel valve on Space Shuttle Main Engine number 2002. The fracture allowed hydrogen to leak into the enclosed aft compartment, raising the pressure to beyond the structural capability of the heat shield supports, severely damaging the structure. After extensive repairs were completed, testing resumed in September, but on November 4, a high-pressure oxidizer turbopump failed 9.7 seconds into a scheduled 510-second test. Finally, on December 17, 1979, a complete static firing was accomplished that included all three Space Shuttle Main Engines running at up to 100 percent of rated thrust for 554 seconds, exceeding the predicted maximum time that the SSMEs would burn during an operational shuttle launch.
Flight certification
The preliminary flight certification program, which would clear the way for the SSMEs to be flown aboard manned vehicles, began in early 1980. A number of setbacks, including an overheating high-pressure turbopump that shut down an engine 4.6 seconds into a 544-second test on April 16, 1980, in July, the burn-through of a hydrogen preburner cancelled a 581-second test after 105 seconds and the structural failure of a flight-rated nozzle shut down a November 1980 test after 20 seconds, slowed progress dramatically. These failures led to a number of critical changes to the SSMEs and their associated systems. In June 1980, due to the number of changes in the SSME design since the SSME installation on Columbia, the three flight-rated SSMEs which had performed successful individual 520-second mission demonstration test firings on the NSTL SSME test stand in early 1979, were removed from OV-102, shipped to NSTL, and successfully recertified. The engines were then shipped back to Kennedy Space Center and reinstalled on Columbia. On January 17, 1981, with less than three months remaining before the scheduled STS-1 launch date, MPTA-098 successfully demonstrated a 625-second firing that included simulated abort profiles, completing the final PFC test and allowing the SSME design to be fully certified for flight, clearing the way for the launch of STS-1 on April 12, 1981.
From 1981 until 1988, the MPTA-098 and MPTA-ET remained in-situ on the NSTL test stand, unused. In late 1988, the Essex Corporation used the thrust structure of the MPTA as the basis for an engineering development model for the proposed Shuttle-C launch vehicle. The model was used by NASA and Boeing at Kennedy Space Center and the Marshall Space Flight Center to conduct fit-checks and manufacturing engineering studies. The Shuttle-C program was cancelled by the United States Congress in 1990 and the model was disassembled.
Present status
The Main Propulsion Test Article, without truss work, is on display at the U.S. Space & Rocket Center, Visitor Information Center for NASA's Marshall Space Flight Center in Huntsville, Alabama, alongside the MPTA-ET which is mounted under the refurbished Pathfinder orbiter simulator.
Chronology
Construction
07/26/72 Contract award
07/17/74 Start of long-lead fabrication
06/24/75 Start structural assembly of aft-fuselage
