Global Hybrid Cooperation


Global Hybrid Cooperation is a set of hybrid vehicle technologies jointly developed by General Motors, Daimler, and Chrysler LLC, with BMW joining in 2005. It uses 2 or 3 planetary gearsets in an automatic transmission: one on the internal combustion engine side paired with a second, forming the compound split, and possibly one third additional planetary gearset to multiply the number of fixed gear ratios. General Motors has stopped using the "AHS2" name as of 2006, preferring to call it simply a "two-mode hybrid system".
This technology was named as "Technology of the Year" for 2007 by Automobile Magazine.
While Toyota's Hybrid Synergy Drive may appear similar in that it also combines the power from an Internal combustion engine and a pair of electric motor-generators; however in its current form, Toyota uses only one planetary gearset providing only single mode functionality using a architecture. While, Honda's Integrated Motor Assist uses a traditional ICE and transmission where the flywheel is replaced with an electric motor: it is a simple architecture, requiring the addition of a mechanical continuously variable transmission.

Cooperation

The GM/DaimlerChrysler partnership was announced on December 13, 2004 with Dieter Zetsche of DaimlerChrysler joining Rick Wagoner of GM on stage with a prototype. The agreement was not signed until the following August, however.
GM was reportedly responsible for development of rear- and four-wheel drive truck and front wheel drive car systems while DaimlerChrysler was focused on a rear wheel drive luxury car application.
It was announced on September 7, 2005 that BMW would also join the alliance, likely using then-archrival DaimlerChrysler's rear wheel drive system.
The three companies formed an organization called Global Hybrid Cooperation with engineering and management centered at the GM, DaimlerChrysler and BMW Hybrid Development Center in Troy, Michigan. Recent reports indicate that the three automakers will spend one billion US dollars between them on the development of the front- and rear-wheel drive hybrid transmissions.
On March 1, 2007, BMW and DaimlerChrysler announced that they were expanding their partnership and moving quickly to develop a mild hybrid module for rear wheel drive premium cars. They planned to roll out the new system within the next three years on BMW and Mercedes-Benz vehicles produced. In 2009 Mercedes released the S400 hybrid using a lithium ion battery.
GM is not part of this expanded partnership, and has not announced plans to develop a hybrid RWD system for cars.
It was reported in July 2009, however, that after the upcoming introductions of two-mode versions of the BMW X6 globally and the Mercedes-Benz M class only in the United States, the joint venture would be dissolved. Daimler indicated that it wants to avoid investing in aftersales and service for a vehicle which will only be produced in small quantities, and will instead concentrate on modular hybrid building blocks with scalable lithium-ion batteries, based on the hybrid drive developed for the S-class and 7 Series sedans in another joint venture with BMW and auto supplier Continental AG.

Technology

The technology is referred to as "two-mode" hybrid transmission due to the ability to extend the abilities of both electrical and mechanical paths of power. The two modes of operation are:
  1. Input-split mode — The rotational speed of the 2nd motor is always proportional to the output shaft, while the 1st motor is not proportional to the input shaft. The 2nd electric motor direct drive the output, and it is possible to drive the vehicle without combustion engine. The power flow is split only at the input, that is why it is called Input-split. At low speeds, the vehicle can move with either the electric motor/generators, the internal combustion engine, or both, making it a so-called full hybrid. All accessories will still remain functioning on electric power, and the engine can restart instantly if needed. In this mode, one of the motor/generators acts as a generator, while the other operates as a motor. This mode is operational for the two continuously variable ranges of the transmission.
  2. Compound-split mode — The rotational speed of the 2nd motor is not proportional to the output shaft, like the 1st motor is not proportional to the input shaft. The power flow is split at the input and at the output, that is why it is called Compound-split. It is impossible to drive the vehicle without combustion engine.
This mode begins at the point where one of the motor/generators reaches zero speed; at this point some clutches within the system engage while others disengage to alter the physical configuration of the transmission, and the velocity is Vshift. Immediately after the shift, both electric machines operate as motors and the first gear ratio is employed. At a given velocity above Vshift, the second gear ratio is employed, and M/G 2 begins to operate as a generator, while also slowing down its angular speed.
Although the transmission mechanically has only four conventional gear ratios, the electric motors allow it to function as a continuously variable transmission. This variable ratio functions in addition to the torque multiplication of the planetary gears.
A special automatic transmission incorporates two 82 kW three phase permanent magnet motors, three planetary gear sets, and four selectively engaging friction clutches. This system amplifies the output of the electric motors similarly to the way in which a conventional transmission amplifies the torque of an internal combustion engine. It also, when required, permits transfer of more of the engine's torque to the wheels, making the transmission more efficient even without the electric motors in use. Finally, the whole system fits into the space of, and indeed appears as, a conventional Allison model 1000 automatic transmission.
A 300 volt battery pack is housed elsewhere in the vehicle to store energy.

How it works

Operation of the Allison Transmission, or Two-Mode Hybrid, from the Global Hybrid Cooperation. This transmission is mounted on the BMW and the Mercedes-Benz ML450 BlueHybrid.
First Power Split Mode, also known as Input-Split:



The first planetary gearset pair acts as a four-driveshaft power-split transmission, and the last planetary gearset reduces the rotational speed. The second motor-generator rotational speed is proportional to the output driveshaft.
Second Power Split Mode, aka Compound-Split:



The first planetary gearset pair acts as a four-driveshaft power-split transmission. No motor-generator is directly coupled with input or output.
First Fixed Gear ratio:



The first planetary gearset pair is maintained in a synchronous 1:1 fixed gear ratio by shunt C4 clutch action, and the last planetary gearset reduces the rotational speed.
Both motor-generators are mutually synchronous, either both as motors, or both as generators. It's the midpoint of the first continuously variable range, when both motor-generators rotational speed join.
Second Fixed Gear ratio:



The last planetary gearset force the first pair into an intermediate fixed gear ratio.
The rotational speed of both motor-generators are very asymmetric, excluding effective usage of the first one. It's the boundary between both continuously variable ranges. The two-modes switching occurs at this point, when the third planetary gearset ring gear reach zero rotational speed, and all the planetary gearset carriers gears reach the same rotational speed together.
Third Fixed Gear ratio:



The first planetary gearset pair are in a synchronous 1:1 fixed gear ratio by C4 clutch action, and, by the way, both motor-generators are mutually synchronous, either all as motor, or all as generator. It's the midpoint of the second continuously variable range, when both motor-generators rotational speed join.
Fourth Fixed Gear ratio:



The third C3 clutch block the first planetary gearset sun gear, and the second motor-generator still off-line.

Applications

Buses

The system was first used in the New Flyer transit buses deployed in 2001.
The longitudinal system for light trucks from General Motors will be manufactured at Baltimore Transmission by GM's PowerTrain division. The nickel-metal hydride batteries will be manufactured by Panasonic EV of Japan.
The system was introduced for the 2008 model year in the full-sized Chevrolet Tahoe and GMC Yukon SUVs as a specific 2-Mode Hybrid model.